Design & Mfg of Auto Stamping dies
►25 sets of CNC machines, up to 6000X2700 mm, yearly machining capacity 5000 hours.
►Annual tooling output over 450 sets.
►Advanced 3D software applied, in designing tools, yearly engineering capacity 4000 hours.
►Able to make all kinds of dies, including progressive,transfer, tandem, deep drawn dies in both steel and casting plates.
►With a professional tooling team, including 20 designers, 110 toolmakers working in 2 shifts, both with more than 20-year experience.
►Existing 4 project teams responsible for timing and quality assurance of assigned specific projects.
►large scope of tryout press from 500 to 2000 ton.
Stamping Parts Production
►We have 28 precision punching machines with different tonnages from 20 to 300 Ton.
►Yearly capacity is over 500 million pcs.
►The machining accuracy is less than 0.02mm.
►The maximum product can be 1000*1000*200mm, and the smallest can be 5*5*0.3mm.
Design & Mfg of Precision Dies
►30 set high-precision equipment, and the equipment accuracy is 0.003 mm.
►Annual tooling output over 400 sets.
►With a professional tooling team, including 10 designer, 40 toolmakers working in 2 shifts, both with more than 20-year experience.
►Existing project teams responsible for timing and quality assurance of assigned specific projects.
►Scope of tryout press from 45 to 400 ton.
Die-Casting Production
►With 15 sets cold-chamber die casting machine from 250ton-800ton; 1 set hot-chamber die-casting machines 160 ton.
►The annual output of all kinds of aluminium alloy, zinc alloy, magnesium alloy die casting parts is more than 5000 tons;
►The maximum annual capacity is more than 8000 tons
►Up to 1000 products, auto parts, telecommunication, security, Lighting, Home appliance are the main products.
►Minimum single piece 0.05 KG, maximum single piece 25 KG.
►Each equipment is basically equipped with automatic soup, automatic spraying, automatic pick-up function;
►Some large equipment also equipped with automatic deburring, orthopaedic functions, the degree of automation in the peer in the leading level.
►The advanced vacuum die casting technology and die temperature control technology are mastered to ensure the quality stability and high production efficiency in the production process.
CNC PRECISION MACHINING
►Provide a variety of precision CNC machining services that includes milling, turning and surface grinding.
►Equipped with high precision CNC, machining accuracy up to 0.003 mm.
►Highly optimized for the production of end-use production parts and customerized models.
►Available machining materials: Aluminium, Steel, Stainless Steel (17-4, inconel 625 & 718), Magnesium, Titanium, Zinc, Brass, Bronze, Copper.
►Annual capacity exceeds 1 million.
Aluminium Extrusion
►Offer a wide range of aluminium extrusion services, including piercing, bending, welding, and notching.
►Mainly extrude 6000-series aluminium alloy to produce standard and custom profiles, which is 2.5 times lighter than steel parts.
►Equipped with Multiple direct extrusion presses and closed loop extrusion speed controls.
►Weight-per-foot range of 0.033 to 8 lbs & Circle size up to 8 inches.
►Provide one-stop service from mold making to surface treating.
►Extrusion up to 30 m.
Surface Treatment
Provide one-stop service as below:
►Remove burrs or flashing to improve surface smoothness;
►Polish and hone the part to improve finish;
►Harden the part's surface to make it wear resistant;
►Clean the surface to make it suitable for further processing;
►Coat the surface for improved appearance or corrosion prevention;
►Surface treatment including: Coating, Painting, Chrome, Anodising, Black Oxide etc.
Semi-finished Products Assembly
►POWSTAR can offer semi-finished or finished product assembly services。
►After the production stage, we can also assemble the metal components to create either semi-finished or finished products。
►We can even take on the entire supply chain，from purchase and assembly of various metal or electronic parts, to consumer packaging of the finished product。
►You can also leave assembly of electronic components to us。
►With our ESD room, SMT line and other facilities, we are well-equipped to make sure the assembly process is completely safe and runs as efficiently as possible。